Plant Digitization

Transform physical facility data into actionable digital insights for smarter manufacturing decisions.

Plant Digitization DSI

OVERVIEW

Turn Facility Data Into Digital Insight

Through plant digitization, we use 3D laser scanning and facility modeling to develop accurate 3D models and updated 2D layouts of existing manufacturing environments.

As facilities evolve, drawings and records can become outdated, leaving engineering teams to plan around incomplete or inaccurate information.

With accurate, up-to-date facility data, your team can evaluate new production lines, equipment relocations, layout modifications, and future expansions against existing conditions before work begins.

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STEP 01 — SCAN

3D Laser Scanning

Every successful facility initiative starts with accurate information. Using high-accuracy LiDAR-based 3D laser scanning, we capture existing facility conditions, equipment, and infrastructure to create a precise digital record of your manufacturing environment.

The resulting registered point cloud provides a reliable foundation for developing 3D models and 2D layouts. By establishing accurate existing-condition data from the start, we help reduce project risk, improve collaboration, and support future facility improvements.

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STEP 02 - MODEL

3D Facility Modeling

We transform captured facility data into accurate LOD 200 3D models representing existing equipment, structures, and infrastructure. These models provide a digital representation of current facility conditions.

By establishing an accurate 3D foundation, we help engineering teams visualize existing conditions, evaluate proposed modifications, and identify potential conflicts before implementation, reducing uncertainty and supporting more informed project decisions.

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CAD model drawing DSI

STEP 03 — LAYOUT

Facility Layout & Design

Using accurate digital models of existing facility conditions, we develop and evaluate manufacturing layouts that support efficient equipment placement, material flow, and space utilization.

Our engineering team uses this digital foundation to identify spatial constraints, evaluate layout alternatives, and plan facility modifications before implementation. This approach helps reduce costly design conflicts, minimize operational disruptions, and support future production requirements.

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Actionable Insights

We transform facility data and digital models into practical engineering recommendations that help manufacturers identify improvement opportunities, evaluate modifications, and reduce project risk.

This reusable digital foundation supports future equipment installations, facility expansions, simulation, and other manufacturing initiatives.

Download the Roadmap
Design Systems, Inc. PLANT DIGITIZATION ROADMAP

SEE IT IN ACTION

See What Digitization Makes Possible

See how accurate facility data creates a digital foundation for planning, simulation, layout updates, equipment installation, material flow, and more.

From registered point clouds to updated 2D layouts and 3D models, your team gets reliable existing-condition data to evaluate changes before they reach the floor.

PLANT DIGITIZATION

Frequently Asked Questions